Gear Plate

Gear Plate Manufacturer & Supplier

A VIGOR INNO-TECH Limited , mun ƙware a fannin kera Gear Plate na musamman , muna ba da faifan gear na ƙarfe na carbon da ƙarfe mai ƙarfe da aka ƙera don daidaito, dorewa, da aikace-aikacen ɗaukar nauyi mai yawa. Ko kuna buƙatar kayan aiki masu ƙarfi ko sassan gear masu juriya, samfuranmu suna ba da kyakkyawan aiki na injiniya da inganci mai kyau.

Menene Gear Plate?

Farantin Gear , wanda kuma aka sani da faifan gear ko ƙafafun gear, babban sashi ne a cikin tsarin watsawa na juyawa. Yana watsa motsi da ƙarfi tsakanin shafts, yana daidaita gudu da karfin juyi ta hanyar bambancin rabon gear, alkiblar juyawa ta baya, da kuma rarraba wutar lantarki zuwa shafts da yawa. Suna taka muhimmiyar rawa a cikin tsarin injina masu daidaito kamar watsawa na mota, hannayen robotic, da injunan masana'antu masu nauyi.

A tsarin gini, farantin Gear mai aiki mai kyau ya ƙunshi abubuwa da yawa masu mahimmanci:

Hakora - Babban saman aiki, wanda aka ƙera shi da siffofi masu motsi don tabbatar da santsi na raga, ƙarancin hayaniya, da kuma ƙarfin ɗaukar kaya mai yawa.

Rim - Zoben waje mai haƙori inda haɗin gear ke faruwa.

Faranti na Yanar Gizo ko Mai Magana - Yana haɗa gefen da cibiyar; yana iya zama mai ƙarfi, mai kauri, ko mai rage nauyi tare da ramuka masu walƙiya.

Cibiya – Yankin ramin tsakiya wanda ke haɗuwa da shaft, yawanci ana daidaita shi ta hanyar maɓallai, splines, ko tsangwama.

Bore & Keyway - Samar da shigarwa mai aminci akan shaft ɗin tuƙi, yana tabbatar da watsa karfin juyi ba tare da zamewa ba.

Fuskar Ƙarshe/Gaba - Ana amfani da shi don sanyawa a axial kuma a wasu lokuta don daidaita kayan aiki.

A VIGOR, mun san manyan damuwarku sun haɗa da daidaiton girma, daidaiton abu, taurin saman, da dorewar dogon lokaci. Ƙungiyar injiniyancinmu tana da ƙwarewa mai zurfi wajen sarrafa ramuka, rage lahani a wuraren zafi, tsaftace ƙarewar saman, da kuma cimma juriya mai tsauri tsakanin layi da na geometric a cikin kera ƙafafun gear na yau da kullun da na musamman . Wannan kulawa ga cikakkun bayanai yana tabbatar da cewa kowace ƙafafun gear da muke samarwa na iya haɗawa cikin tsarin tuƙi ba tare da wata matsala ba kuma yana jure wa yanayin aiki mai wahala.

Ma'aunin fasaha na VIGOR Gear Plate

Diamita na waje : Har zuwa 1500mm

Bayanin Hakori : Involute (ana iya keɓance shi)

Kayan aiki : ƙarfe 45#, 40Cr, 42CrMo, 20CrMnTi, 38CrMoAlA

Taurin Hakora : 50–62 HRC (bayan magani)

Tsarin aiki : Ƙirƙira, gyaran zafi, niƙa, injin CNC

Juriya : Har zuwa ±0.01mm idan an buƙata

Maganin Surface : Baƙar fata mai kauri, mai narkewa, mai narkewa & mai zafi, nitrided

Muhimman Ayyuka na Gear Plates a Watsa Wuta

• Ikon Karfi da Motsi:
  Lokacin da ginshiƙai biyu suka shiga (tare da haƙoran haƙoransu), za'a iya canja wurin motsin jujjuyawar ginshiƙi ɗaya zuwa wani, yana haifar da jujjuya su iri ɗaya ko akasin shugabanci dangane da daidaitawar meshing.

• Gudun Gudun da Gyaran Karfi:
  Ta amfani da gears masu girma dabam (ƙididdigar haƙora daban-daban), tsarin kayan aiki na iya ƙarawa ko rage saurin juyawa da juzu'i tsakanin ramukan shigarwa da fitarwa. Karamin kayan tuƙi mai girma yana rage gudu kuma yana ƙara ƙarfi, yayin da babban kayan tuƙi ƙarami yana ƙara gudu kuma yana rage juzu'i.

• Canjin Hanyar Juyawa:
  A cikin meshing na waje (inda haƙora ke waje), gears biyu suna jujjuya saɓanin kwatance. A cikin meshing na ciki (inda ɗayan kayan aikin ke haɗawa a cikin zoben kaya na wani), ginshiƙan suna juyawa ta hanya ɗaya. Ana amfani da gear bevel don canza alkiblar watsa wutar lantarki.

• Power Distribution:
  Gear ɗaya na iya haɗawa tare da wasu gears da yawa a lokaci guda, yana rarraba wutar lantarki a cikin ramukan fitarwa da yawa a cikin tsarin aiki tare.

Zaɓi kayan

Halaye: Carbon karfe da gami karfe ne mafi yadu amfani gear kayan! Suna da ingantattun kaddarorin injiniyoyi (ƙarfi mai ƙarfi, ƙarfi, juriya), kuma ana iya haɓaka ƙarfin ɗaukar nauyinsu da karko ta hanyar jiyya mai zafi (kamar quenching da tempering, quenching, carburizing, nitriding, da sauransu).

Tebura 1 Kwatanta da Zaɓin Sharuɗɗan Na Kayan Aikin Jujjuya Da Aka Fi Amfani da su​​​​​​​

Maganin Zafi Daban-daban Da Aikace-aikace

1) Daidaita/Quenching da Ƙarfe mai zafin rai (Tsawon saman Haƙori):

- Nau'in karfe gama gari:

Medium carbon karfe (45 karfe), matsakaici carbon gami karfe (40Cr, 35SiMn, 42SiMn, 42CrMo, da dai sauransu.).

- Halaye:

Bayan quenching da tempering, taurin saman haƙori yawanci ≤ 350 HB. An yanke hakora daidai bayan maganin zafi. Yawancin lokaci akwai wani bambance-bambancen taurin tsakanin gear guda biyu (pinion shine 20-50 HB mafi wuya fiye da kayan).

- Fa'idodi:

Tsarin yana da sauƙi mai sauƙi kuma farashin yana da matsakaici.

- Rashin hasara:

Iyakantaccen iya ɗaukar kaya.

- Aikace-aikace:

An yi amfani da shi sosai a cikin rufaffiyar kayan aiki inda girman da ainihin buƙatun ba su da girma sosai kuma nauyin yana da matsakaici. Kamar akwatunan gear masana'antu na gabaɗaya, akwatunan lathe gearboxes, da dai sauransu. Haɗuwa gama gari: 45 karfe quenched da fushi / 40Cr quenched da fushi + dan kadan wuya pinion.

2) Karfe Hardening Surface (Tsarin Haƙori):

- Hanyoyin gama gari:

Carburizing da quenching (mafi na kowa), nitriding, shigar da hardening/harshen harshen wuta.

- Nau'in karfe gama gari:

a. Carburizing karfe (ƙananan carbon alloy karfe): 20Cr, 20CrMnTi (daya daga cikin mafi yawan amfani), 20CrMnMo, 20CrNiMo, 17CrNiMo6, 18Cr2Ni4WA, da dai sauransu Hardness 58-62 HRC.

b. Nitriding karfe: 38CrMoAlA, da dai sauransu Babban taurin (> 68 HRC), ƙarancin nakasawa, ƙarfin zafi mai kyau, amma Layer nitrided mara zurfi.

c. Ƙarfe mai taurare (matsakaici carbon karfe / gami karfe): 45, 40Cr, 42CrMo, da dai sauransu. Hardness 45-55 HRC. ;

- Siffofi: Taurin saman da ya yi yawa (mai kyau juriyar lalacewa), taurin da ke cikin zuciyar (mai kyau juriyar tasiri), da kuma karfin ɗaukar nauyi mai yawa. Yawanci ana sarrafa haƙoran da kyau bayan an yi musu magani da zafi (a niƙa su).

-Amfani: Ƙarfin ɗaukar kaya mai yawa da tsawon lokacin gajiya (gajiya ta taɓawa, gajiyar lanƙwasawa), ƙaramin girman gear don watsawa mai ƙarfi, da juriyar lalacewa mai kyau.

-Rashin amfani: Sarrafa abubuwa masu rikitarwa (ana buƙatar niƙawa), farashi mai yawa; yana buƙatar a sarrafa lalacewar maganin zafi.

Samfurin aikace-aikace

1.Carburized da quenched karfe: Babban karfi a cikin mafi mahimmanci da aikace-aikace masu girma. Kusan duk gears tare da ƙaƙƙarfan buƙatu don yin aiki, girman, da nauyi: kayan aiki don isar da iskar mota mai tsayi da tuƙi, kayan injin jirgin sama, akwatunan masana'antu masu sauri da nauyi mai nauyi (ƙarfe, hoist na mine, kayan extrusion), gears don gogayya na locomotive, gears don ƙarfin jirgin ruwa, manyan injin injin injin injin, manyan injina, injin injin injin injin, babban injin injin injin. kaya masu nauyi don mashin kayan aiki, da sauransu.

2.Nitrided karfe: Dace da aikace-aikace tare da barga lodi, low tasiri, da kuma bukatar musamman high lalacewa juriya ko thermal kwanciyar hankali (<500 ℃), kamar daidai gears tare da m nakasawa bukatun (misali, ciki gears, hadaddun gears wuya a niƙa), da kuma manyan-sized gears. Misalai sun haɗa da gears na jirgin sama da ingantattun kayan aikin injin, da kayan aikin manyan akwatunan gear masu sauri. Rashin hasara shi ne cewa ƙarfin ɗaukar kaya ya yi ƙasa da na carburized da kuma kashe gears na matakin ɗaya.

3.Surface-hardened karfe: Ƙananan nauyin ɗaukar nauyi fiye da ƙarfe mai ƙarfe. Ya dace da gears tare da ƙarancin madaidaicin buƙatun, ƙananan kaya zuwa matsakaita, da matsakaita gudu waɗanda ba sa buƙatar niƙa (misali, manyan gears a cikin manyan injinan silindari, na'urorin injinan noma). Farashin ya yi ƙasa da na carburized da quenched karfe.

Me yasa Zabi VIGOR?

🔩 Tallafin Injiniya na Musamman - Muna taimaka wa ƙungiyar R&D ɗinku ta zaɓi kayan aiki, bayanan haƙori, da juriya

⚙️ Ƙarfin da aka ƙirƙira — Ya fi kyau ga madadin jefa, cikakke ga yanayin aiki mai nauyi

📦 MQ mai sassauƙa - Daga samfur zuwa babba, muna biyan buƙatunku na girma

⏱ Isarwa A Kan Lokaci — Kayan aiki da zaɓuɓɓukan isarwa cikin sauri don maye gurbin gaggawa

✅ Takaddun shaida - ISO9001, mai bin umarnin ROHS, cikakken bin diddigin bayanai

🌎 Kwarewar Duniya — An amince da shi daga OEMs a faɗin Jamus, Indiya, Japan, Turkiyya, da Amurka

Bayanan Bincike Kafin Bayarwa

KASHIN CINV VIGOR DA ISAR DON KWALON GEAR

FAQ

Q1: Zan iya yin oda na al'ada gear faranti dangane da zane na?
Ee, muna goyan bayan samar da tushen zane da na baya-bayan nan.

Q2: Menene mafi ƙarancin odar ku (MOQ)?
Muna goyan bayan ƙirƙira ƙaramin tsari da manyan ayyukan samarwa. MOQ ya dogara da girman farantin karfe da rikitarwa.

Q3: Menene lokacin jagoran ku?
Gabaɗaya 15-25 kwanaki, dangane da yawa da matakin gyare-gyare.

Q4: Za ku iya ba da shawarar kayan da ya dace da magani don aikace-aikacena?
Lallai. Injiniyoyin mu za su kimanta buƙatun ku kuma su ba da shawarar mafi kyawun farashi, zaɓi mai dorewa.

Tuntube Mu

Bari mu gina mafi kyawun motsi tare. Don tambayoyi na musamman na Gear Plate ko ambato nan take:

📧 Imel: info@castings-forging.com

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