
Ilimi- Kintai
TB5 Titanium Alloy Casting da Ƙirƙirar Kayayyaki

Tsakanin sararin sama mai shuɗi da zurfin sararin samaniya, duk wani ci gaban da aka samu na jirgin sama ba ya rabuwa da sabuwar fasahar kayan abu. Akwai wani nau'in kayan ƙarfe, tare da ainihin ƙarfinsa na kasancewa mara nauyi, ƙarfi mai ƙarfi da juriya ga matsanancin yanayi, ya zama "kayayyakin zafi" a cikin filin sararin samaniya. Yana da TB5 titanium gami (Ti-15V-3Cr-3Sn-3Al). Tun daga mahimman tsarin jiragen yaƙi zuwa ainihin abubuwan da tauraron dan adam ke yi, kasancewarsa a ko'ina yake, yana kiyaye kowane jirgi da bincike cikin shiru.
Ƙunƙarar nauyi da ƙarfin ƙarfi tare, buɗe sabon tsayin ingancin jirgin
Ga kayan aikin sararin samaniya, "rage nauyi" da "tauri" suna kama da ɓangarorin tsabar kuɗi guda biyu, duka ba makawa ne. TB5 titanium gami yana daidaita waɗannan manyan buƙatu guda biyu daidai. Yawansa 4.48g/cm³ ne kawai , daidai yake da kashi 60% na ƙarfe, amma bayan tsufa, yana iya fashewa da ƙarfin tauri na 1200-1400MPa, tare da takamaiman ƙarfi fiye da ƙarfe na aluminum na gargajiya da ƙarfe.
Dauki tsarin katakon laima na jirgin sama a matsayin misali. Bayan maye gurbin ƙarfe na 30CrMnSiA na gargajiya tare da TB5 titanium gami, an sami nasarar rage nauyin da 28.6% (kimanin 1.13kg). Wannan abin da ake ganin kamar karamin nauyi zai iya inganta ingancin man jirgin sama sosai, da kara yawan kudin da ake biya, da baiwa jiragen yaki damar daukar karin makamai da kayan aiki, da kuma rage yawan kudin da ake kashewa na jiragen fasinja, ya zama “mai kara karfin da ba a iya gani” don inganta aikin jirgin.
TB5 titanium alloy, wani nau'in beta mai ƙarfi na titanium mara ƙarfi, yana da ƙarfin ƙirƙirar sanyi na musamman a cikin yanayin maganin sa, tare da nakasar mirgina sanyi sama da 90%. Yana iya jure wa hadaddun sassa kamar juriya na parachute katako da masu ɗaure masu sanyi kamar rivets da kusoshi. Idan aka kwatanta da gargajiya alpha + beta titanium gami kamar TC4, TB5 titanium gami iya cimma high-madaidaici forming ba tare da matsakaici annealing, sauƙaƙa da samar tsari, inganta yadda ya dace, da kuma tabbatar da kwanciyar hankali na part quality, daidai saduwa da stringent bukatun ga daidaici aka gyara a cikin Aerospace masana'antu.
"Mai gadi" na Muhalli masu Wuta, tare da Matsakaicin Dorewa
A lokacin tashin jirgin, ana fuskantar yanayi daban-daban kamar yanayin zafi mai tsayi da kuma feshin gishirin ruwa. TB5 titanium alloy shine "mai tsauri" akan waɗannan ƙalubalen. Yana kula da aikin kwanciyar hankali a cikin yanayin zafi mai zafi daga 300 zuwa 600 digiri Celsius, yana mai da shi kayan aiki mai kyau don kera kayan aiki masu zafi na injuna, tabbatar da ingantaccen aiki a ƙarƙashin babban zafin jiki da matsa lamba da kuma tsawaita rayuwar sabis na injin.
Bugu da ƙari, fim ɗin oxide da aka kafa a samansa yana da kyakkyawan juriya na lalata, yana tsayayya da yashewar ruwan teku da chlorides. Ya dace musamman don jigilar jirgin sama da kayan aikin sararin samaniya a cikin mahallin ruwa, yana rage asarar kayan aiki da tsadar kayan aiki.
Daidaita duk yanayin yanayin, "mai kunnawa" na gaskiya a cikin sararin samaniya
Ƙimar aikace-aikacen TB5 titanium alloy ya kusan rufe duk ainihin sassan sararin samaniya, yana mai da shi "mai kunnawa":
- A fagen abubuwan da aka gyara: Yana iya maye gurbin karfe don kera firam ɗin fuselage da spars na reshe, yana rage nauyi sama da 40%, wanda ba kawai haɓaka aikin jirgin ba amma kuma yana rage haɗarin gajiyar tsarin.
- A fagen fasinja: Rivets da bolts da yake samarwa duka suna da ƙarfi da juriya ga gajiyawa, ana amfani da su sosai a cikin bama-bamai na B1B, jirgin fasinja na Boeing, da sauransu, yana tabbatar da amincin tsarin.
- A fagen kayan aikin injin: Ana amfani da shi a cikin mahimman sassa kamar injin kwampreso da fayafai na injin turbine, haɓaka ƙimar matsawa zuwa nauyi na injina da haɓaka aminci a cikin matsanancin yanayi.
- A fagen fasahar tauraron dan adam: Ta hanyar fasahar gyare-gyare, yana iya kera kwalayen tauraron dan adam, cones, da sauransu, don cimma ƙirar nauyi mai nauyi da kuma samar da damar tauraron dan adam don ɗaukar ƙarin kayan aikin kimiyya.
Fitattun a cikin duka tattalin arziki da daidaituwa, zaɓi mai kyau don samar da taro
Baya ga fitaccen aikin sa, TB5 titanium gami kuma yana da fa'idodi masu yawa a cikin tattalin arziki da daidaiton tsari. Yana iya daidaita kaddarorinsa a hankali ta hanyar jiyya "mafifi + tsufa" don saduwa da bukatun sassa daban-daban; yana da yuwuwar wasa tare da kayan haɗin fiber carbon fiber, yadda ya kamata guje wa lalata galvanic da yin tsarin abubuwan haɗaɗɗun abubuwa da yawa mafi aminci kuma mafi aminci.
Vigor tana da ƙwarewa sama da shekaru 20 da kuma ƙwararrun ma'aikata a fannin yin siminti, yin ƙera ƙarfe da kuma gyaran bayan an yi amfani da shi. Idan kuna da wata tambaya ko samfura da kuke buƙatar yi, da fatan za ku iya tuntuɓar mu a info@castings-forging.com

