Ilimi- Kintai

Ka'idoji da hanyoyin ƙirƙirar kayan aiki na asali sun ta'allaka ne akan halayen geometric, halayen injiniya, nazarin hulɗa, da yanayin shafawa na kayan aiki. Ga taƙaitaccen bayani game da ka'idoji da hanyoyin ƙirƙirar kayan aiki bisa ga bayanan da na tattara :

 

1. Tsarin Geometric

Zane-zane na gears shine ginshiƙi na ƙirar su, galibi gami da ƙayyadaddun sigogi kamar ƙirar, adadin haƙora, kusurwar matsa lamba, da bayanan haƙori. Tsarin shine ainihin ma'auni a cikin ƙirar kayan aiki, wanda ke ƙayyade girman da ƙarfin kayan aiki. Ana amfani da bayanin martabar haƙori mai ƙima don tabbatar da aikin meshing da kuma saurin watsa kayan aiki. Bugu da ƙari, adadin haƙora ya kamata ya zama ɗan ƙarami don guje wa lalacewa mara daidaituwa da ke haifar da takamaiman haƙoran haƙora.

 

2. Injin Injiniya

Tsarin Gear yana buƙatar la'akari da ƙarfi da taurin kaya. Hanyoyin lissafin ƙarfin gama gari sun haɗa da lissafin ƙarfin haƙori da lissafin ƙarfin tushen haƙori. Lissafin ƙarfin haƙori ya fi la'akari da rarraba damuwa yayin hulɗar kayan aiki, yayin da lissafin ƙarfin tushen haƙori yana mai da hankali kan damuwa a tushen hakori. Haka kuma, ƙirar kaya dole ne kuma ta yi la'akari da nauyi mai ƙarfi da rayuwar gajiya don tabbatar da amincin kayan aiki yayin aiki na dogon lokaci.

 

3. Binciken Tuntuɓi

Binciken tuntuɓar gears shine maɓalli mai mahimmanci a cikin tsarin ƙira, wanda ya haɗa da rarraba damuwa, yanki na lamba, da matsa lamba yayin hulɗar kaya. Ana amfani da ka'idar tuntuɓar Hertz na al'ada don nazarin rarraba damuwa yayin hulɗar kayan aiki, amma maiyuwa ba za a iya amfani da shi a ƙarƙashin yanayin sauri da nauyi mai nauyi ba. Don haka, an gabatar da ka'idodin tuntuɓar da ba na Hertz ba don yin daidai da ainihin yanayin tuntuɓar.

 

4. Lubrication Design

Tsarin lubrication yana da mahimmanci don rage juzu'i da lalacewa a cikin kayan aiki. Ana amfani da ka'idar lubrication na Elastohydrodynamic sosai a cikin ƙirar kayan aiki mai sauri da nauyi don tabbatar da cewa an samar da isasshen fim ɗin mai yayin aiki, yana hana haɗin ƙarfe kai tsaye. Tsarin lubrication ba wai kawai yana la'akari da ƙarfin gears ba amma kuma dole ne ya dace da buƙatun lubrication don inganta rayuwar rayuwa da amincin kayan aiki.

 

5. Hanyoyin Zane

Hanyoyin ƙirar kayan aiki sun haɗa da ƙirar ƙira, ƙirar injina, da kwaikwaiyon lambobi. Ƙimar ƙira ta dogara ne akan ƙwarewar injiniyoyi da littattafan tunani kuma ya dace da ƙira mai sauƙi. Tsarin injina ya dogara ne akan ka'idodin injina kuma ya dace da ƙirar ƙira. Simulation na lamba yana amfani da software na kwamfuta don nazarin kwaikwaiyo da haɓaka ƙira don inganta daidaito da ingancin ƙira.

 

6. Manufacturing da sarrafawa

Hakanan ƙirar gear yana buƙatar la'akari da hanyoyin masana'antu da hanyoyin sarrafawa. Hanyoyin sarrafa kayan aikin gama gari sun haɗa da milling, hobbing, da broaching. Daga cikin su, a halin yanzu hanyar hobbing ita ce hanyar da aka fi amfani da ita, wacce za ta iya samar da ingantattun kayan aiki masu inganci ta hanyar injinan hobbing. Bugu da ƙari, masana'antar kayan aiki kuma yana buƙatar yin la'akari da zaɓin kayan abu, magani mai zafi, da jiyya a saman don haɓaka juriya da juriya na gears.

 

7. Ingantawa da Tabbatarwa

Maƙasudin ƙirar kayan aiki shine haɓaka aiki da ƙima na kayan aiki. A yayin aikin ƙira, ana buƙatar haɓaka sigina, kamar module, adadin hakora, da faɗin haƙori, don rage farashin masana'anta yayin saduwa da ƙarfi da buƙatun mai. Bugu da ƙari, ana buƙatar tabbatar da sakamakon ƙira ta hanyar gwaje-gwaje da gwaje-gwaje na ainihi don tabbatar da amincin su a aikace-aikace masu amfani.

 

Tsarin Gear shine tsarin aikin injiniya mai mahimmanci wanda ke buƙatar haɗin ilimin daga lissafi, injiniyoyi, kayan aiki, da masana'antu don tabbatar da aiki da amincin kayan aiki a aikace-aikace masu amfani.

 

Ƙungiyar Vigor tana da fiye da shekaru 20 na ƙwarewa a fannin samar da gear da gear da aka ƙera, injina, magunguna daban-daban, da kuma isar da kaya. Idan kuna da wasu tambayoyi ko sassan da ake buƙatar haɓakawa, da fatan za ku iya tuntuɓar mu a info@castings-forging.com